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1. Introduction. The hydrogen decrepitation (HD) process f

The hydrogen decrepitation (HD) behaviors of various forms of the permanent magnet alloy Nd 1 6 Fe 7 6 B 8 and stoichiometric composition Nd 11.8 Fe 82.3 B 5.9 have been investigated to provide background information on the production of sintered magnets by the HD process. The influence of the initial microstructures of the alloys on …@article{osti_37277, title = {Hydrogen decrepitation of sintered NdFeB magnets}, author = {Stiller, C and Roth, S and Binner, A}, abstractNote = {The kinetics of the hydrogen absorption and desorption behavior of a NdFeB sintered magnet is studied. Hydrogenation at temperatures above 200 C is used to crumble the Nd-enriched phase. …Fig. 1. Illustration of the Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling of anisotropic sintered NdFeB magnet. Passivated commercial N48M sintered magnets were used as starting material and hydrogen was applied to disintegrate the magnets inside a ball milling container. The hydride powder was both used directly …

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The powders were produced by hydrogen decrepitation and on heating, hydrogen evolution occurred in two stages: firstly from the matrix phase (~170 ~ and then from the neodymium-rich phase (350-750 ~ The neodymium-rich phase melted at ~630 ~ and no significant microstructural changes occurred below this temperature.Hydrogen decrepitation (HD)/hydrogenation disproportionation desorption recombination (HDDR) is a process used in manufacturing REPM and carried out as pretreatment before green body sintering. During hydrogenation, the Nd-rich grain boundary phase in NdFeB magnets initially absorbs hydrogen forming Nd hydride: [ 49 ].Jul 14, 2000 · The decrepitation process and related changes in the sample temperature are analysed to explain the experimentally observed weight gain curve of a Nd–Fe–B sample due to hydrogen uptake. It is shown that the expansion of the specific surface resulting from decrepitation of the sample is the most important parameter controlling the hydrogen ... calcium [12] and hydrogen decrepitation [1,13-19]. Many of these are under current development. Hydrogen decrepitation (HD) is based on the selective synthesis of neodymium hydrides though the reaction of hydrogen gas with neodymium located in the Nd-Fe-B magnet. HD process was originally designed and patented by Harris et al. …Hydrogen Decrepitation is a known process for breaking rare earth alloys such as NdFeB into powder, as described by Zakotnik et al. (“Hydrogen Decrepitation and Recycling of Sintered NdFeB-type Sintered Magnets”, Proceedings of 19 th International Workshop on Rare Earth Permanent Magnets & Their Applications; pp 289-295).Abstract. Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density …Semantic Scholar extracted view of "Possible methods of recycling NdFeB-type sintered magnets using the HD/degassing process" by M. Zakotnik et al. ... The purpose of this thesis was to study the Hydrogen Decrepitation (HD) process as a way to recycle waste scraps of Nd-Fe-B sintered magnets into highly coercitive and anisotropic …The behavior of hydrogen absorption in the NdFeB Hydrogen Decrepitation process is affected by the shape of the NdFeB alloy, pressure and temperature curves of …NdFeB ingot exposed to hydrogen atmosphere due to the changes of hydride lattice parameters cracks. The process called HDDR (Hydrogenation - …Mar 14, 2016 · Hydrogen decrepitation (HD)/hydrogenation disproportionation desorption recombination (HDDR) is a process used in manufacturing REPM and carried out as pretreatment before green body sintering. During hydrogenation, the Nd-rich grain boundary phase in NdFeB magnets initially absorbs hydrogen forming Nd hydride: [ 49 ]. The behavior of hydrogen absorption and release in hydrogen decrepitation (HD) process of Nd-Fe-B alloys were investigated. The results reveal that the reactivity and the amount of hydrogen absorption in HD process are related to the surface activity of the alloy so that the fresh and active surface has a higher efficiency. The presence of Nd-rich phase at the …Jun 27, 2014 · The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) bear the best magnetic properties (B r = 110.59 emu/g, H cj ... The processing and characterisation of recycled NdFeB based magnets. S. Adrwish. Materials Science. 2013. The scrap magnets were turned into a powder using the HD process. The powder was milled for specific times and sintered for 1-3hrs at 1090 °C. The magnet samples were measured using a permeameter to…. Expand. PDF.Aug 4, 2022 · One of the most promising solutions with regards to extraction of end-of-life (EOL) magnets is to apply hydrogen decrepitation and to physically separate the Nd-Fe-B as a demagnetized...

99.5%. The strips were employed in hydrogen decrepitation (HD) into coarse fragile particles. These coarse particles were then sent into jet milling (JM) procedure under a N. 2. gas flow. The dry powder was compacted of 14 mm diameter and 15 mm height with the alignment made with the maximum 2 T magnetic field. Aug 4, 2022 · Here, we describe a room temperature, electrolytic decrepitation process applied to sintered Nd 2 Fe 14 B magnet fragments taken from end-of-life computer hard disk drives. In this process, fine grain, Nd-magnet-hydride powder is rapidly produced by atomic hydrogen in a 2 M KOH electrolyte. So exposure at LOW temperature to hydrogen leads the NdFeB pieces to react via intergranular fracturation (decrepitation), the mass of Nd2Fe14B grains forminfg a metal hydride with max ... May 5, 2023 · The first is the hydrogen decrepitation (HD) process, which is already used in the primary production of NdFeB magnets to convert the alloy into powder form before further comminution. 46 The second process, named HDDR, which consists of two different steps, namely hydrogenation–disproportionation (HD) and desorption–recombination (DR), was ... The treatment starts with a hydrogen decrepitation (HD) process to transform the as extracted waste magnets into an almost fully demagnetized powder for an easy separation of the magnetic fraction from the rest of the materials (corrosion protection layers or, depending on the device, the assembly where the magnet was fixed into) [6]. …

magnets. The thermal and mechanical impact of the hydrogen decrepitation process was assessed during hydrogen processing. For all forms of sintered NdFeB scrap the surface condition of the magnets is important as oxidation has been shown to inhibit the onset of the hydrogen decrepitation process. In thisThe high- and standard-grade material can be processed using either an HD/HDDR process or a sintering process, both of which are being tested in the course of this project. HD/HDDR stands for hydrogen decrepitation (HD) and hydrogen-disproportionation decomposition-recombination (HDDR). The HD/HDDR pulverised ……

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calcium [12] and hydrogen decrepitation [1,13-19]. Many of these are under current development. Hydrogen decrepitation (HD) is based on the selective synthesis of neodymium hydrides though the reaction of hydrogen gas with neodymium located in the Nd-Fe-B magnet. HD process was originally designed and patented by Harris et al. …Hydrogen decrepitation process has been applied for the first time for the direct recycling of SmCo 5 magnets. Industrially produced sintered SmCo ... Nowadays, NdFeB magnets represent more than 90% of the REE permanent magnets production. But, SmCo magnets have much higher coercivity and better temperature resistance, and many experts expect ...The MMG has been active in the field of rare earth alloys and processing of permanent magnets using hydrogen for over 40 years. Originated by Professor Emeritus Rex Harris, the hydrogen decrepitation method, which is used to reduce NdFeB alloys to a powder, is now ubiquitously employed in worldwide magnet processing.

Fig. 1. Illustration of the Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling of anisotropic sintered NdFeB magnet. Passivated commercial N48M sintered magnets were used as starting material and hydrogen was applied to disintegrate the magnets inside a ball milling container. The hydride powder was both used directly …A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold.

This way of powdering known as hydrogen de Due to the high strength and very compact structure of sintered NdFeB magnets, hydrogen decrepitation is a necessary step to break down the magnet mass. On the other hand, the resin-bonded NdFeB magnets have very low strength and can be easily crushed by heating and removing the resin and epoxy used in their fabrication. 39. 3. Magnetic powders for sintered NdFeB magnets have been pMay 1, 2023 · The hydrogen absorbed by the whole alloy and, in The processing and characterisation of recycled NdFeB-type sintered magnets. M. Degri. Materials Science, Engineering. 2014. A study of the processing and characterisation of sintered NdFeB magnets made from recycled feed stock was undertaken. Initially the hydrogen decrepitated (HD) powder was investigated using two…. Expand. Feb 1, 1997 · Hydrogen decrepitation of Nd-Fe-B type magnet alloys is a two stage process. Firstly, the hydrogen reacts with the Nd-rich phase at or close to room temperature. This is an exothermic reaction [4] and the heat evolved then allows the second stage to proceed in which the hydrogen is absorbed by the Nd^FeuB matrix phase. High performance NdFeB permanent magnets are widely manufactu The hydrogen decrepitation (HD) behaviors of various forms of the permanent magnet alloy Nd 1 6 Fe 7 6 B 8 and stoichiometric composition Nd 11.8 Fe 82.3 B 5.9 have been investigated to provide background information on the production of sintered magnets by the HD process. The influence of the initial microstructures of the alloys on … Hydrogen Decrepitation is a process step usedThe nature of hydrogen decrepitation when applied to a cast Nd-Fe-An effective and complete processing route for the recycling of s The desorption of hydrogen from NdFeB powder and unmilled material produced using hydrogen decrepitation as a premilling technique was investigated using a mass spectrometer to monitor the hydrogen partial pressure in the system as the sample was heated under vacuum from room temperature to approximately 1000 degrees C. A … magnets. The thermal and mechanical impa In this paper it is demonstrated that hydrogen could play a vital role in this process. Fully dense, sintered NdFeB-type magnets have been subjected to the … The gravimetric measurements also confirmed that Dy additio[calcium [12] and hydrogen decrepitation [1,13-19]. Many An effective and complete processing route for the recycl The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d < 100 µm. Adding a ball milling step resulted in full density …